Dock leveler repair service and maintenance Houston, TX
Door and Dock solutions, pioneer in Houston’s dock leveler repair and service. We offer proactive measures for service and repair of your dock equipment. A full assessment of the condition and safety of your current loading dock area and warehouse dock doors will be made by a qualified dock technician.
A detailed proposal and recommended service plan will then be provided to you in order to address any safety and security concerns. When you need a loading dock leveler repaired, you want it done quickly because down time impacts your profitability.
When you’re making improvements to your logistics operations and speeding up the flow of goods through your supply chain, it’s important to ensure your loading dock equipment is able to keep pace. Loading dock levelers can bridge the gap between trailer and loading dock, preventing damage and injury. We offer a complete line of dock leveler repair services that can help you safely and efficiently load and unload trailers.
When your facility is operating at full capacity and there’s a constant flow of trucks and trailers lining up to be loaded and unloaded, it’s important for everyone involved to ensure loading dock levelers are in proper working order. If they aren’t, dock leveler repair in Houston, TX may be required to make sure operations proceed as smoothly as possible.
When you need dock leveler repair, you should turn to the experts at Door and Dock Solutions. We provide comprehensive maintenance and repair services for dock equipment at facilities in and around Houston. Our team of experienced technicians can identify any malfunctions and perform the necessary repairs quickly to restore full functionality and keep your operations moving in an efficient manner.
Loading dock levelers are mechanical devices that help bridge the gap between a semi trailer and a loading dock. They have a leveling mechanism that allows them to be used on all types of loading docks, even those with uneven surfaces. Loading dock levelers are a popular addition to busy facilities where multi-tasking is required.
Workers can use them to raise or lower a trailer to the desired height quickly and easily to load and unload products onto pallets, which can then be loaded onto trucks. Using a loading dock leveler system helps ensure that the trailer remains stable as it is being loaded or unloaded, which greatly reduces the likelihood of any accidents occurring at your facility.
Dock levelers come in a variety of different models depending on your specific needs. For example, some models feature options for manual operation as well as fully automatic operation controlled by a PLC or computer system. The type of loading dock you currently have will also play a role in deciding what kind of loading dock leveler best suits your facility’s needs.
In addition, some levelers come with accessories such as safety sensors that protect workers from injury if they accidentally move into the path of moving equipment or trailers that are being loaded or unloaded.
A loading dock leveler service is more than just a repair. It’s an investment in your business. Dock levelers are the foundation on which efficient loading and unloading processes are built. An experienced dock leveler service provider will be able to identify issues early, allowing you to make repairs sooner rather than later. This will prevent problems from turning into major issues that could potentially disrupt your supply chain.
When choosing a company to provide dock leveler services, look for one that offers comprehensive solutions for loading dock equipment repairs and maintenance throughout the year, not just for repairs after accidents or malfunctions occur. Make sure they offer proactive maintenance plans that will alert you of any issues before they become costly problems that could impact your ability to run your business efficiently.
As with any business asset, it is important to have your dock levelers maintained by a trusted professional who can provide regular inspections, routine maintenance procedures and comprehensive repairs when necessary.
A thorough inspection of your dock levelers can identify potential problems before they cause costly damage to your equipment or impede efficient loading and unloading processes at your facility. Regular maintenance checks will help ensure that all components of the equipment are working together smoothly, reducing downtime caused by small but frequent breakdowns that require piecemeal repairs instead of comprehensive solutions
Loading dock leveler is a very important piece of machinery that is essential to the safe and successful operation of a warehousing and distribution center. When you trust your loading dock levelers to Door and Dock Solutions, you can be sure that your equipment will be installed by an experienced team of professionals who know how to deliver exceptional results every time.
We go out of our way to understand your unique business goals so we can provide you with an initial estimate as well as recommendations for upgrades or Conversions and additional equipment that ensures your dock leveler service will have the highest level of performance possible. Whether your dock leveler is in need of repair or needs installation, our 24/7 service experts can take care of it. However, loading dock levelers occasionally require repair. Signs that your equipment needs maintenance include:
- Vibrations while operating or when idle.
- Unusual noises or sounds during operation, including squealing or grinding noises.
- Unusual tilt in the equipment when in use.
- Difficulty in raising or lowering the equipment.
- Uneven surface at the corner of the liftgate when in use.
- Problems with electrical controls when using power-operated models.
Even if your equipment isn’t exhibiting any signs of problems, it’s important to have them inspected regularly for damage and wear and tear that could lead to failure down the road. This will help ensure your loading dock equipment is always in good working order and help reduce accidents.
Loading dock lever options
Loading dock levelers are not all the same, and the first step in creating your maintenance and upkeep strategy should be inspecting your current equipment and determining whether the assets are suitable for your company’s intended use.
Many facilities are not built with loading dock equipment that is truly sufficient for heavy use, especially when those structures were converted for warehouse use rather than purpose-built. There are a few key components to consider when evaluating a loading dock system:
Wheels: Typically constructed from rubber or polyurethane, wheel loaders can be prone to flat spots or uneven wear from the elements. It’s critical that you know how much wear and tear your dock experience on a daily basis. Flat spots can cause your equipment to become less reliable, as well as more difficult to maneuver, while uneven wear can lead to other issues such as slipping or tripping hazards.
Gears: If you encounter a problem with gears, it could be an indication of metal fatigue. The best way to avoid this issue is through regular preventive maintenance checks.
Power: While some industrial loaders have hydraulic systems, others utilize pneumatic tire technology. Pneumatic tires can cause serious damage if they rupture due to overuse. This type of accident could result in serious injury. There are many options and variations when it comes to loading dock levelers. First and foremost, you’ll want to determine whether your current equipment is in good working order.
Load capacity: This is the amount of weight that a certain size dock leveler can handle. It is important to ensure that the load capacity of the leveler is large enough to accommodate all of your shipping or receiving needs. You should then determine whether or not your company’s delivery vehicles can adequately handle the load. It is also crucial to consider the height and weight of the products and materials you regularly use on your loading dock; if you are regularly receiving larger, heavier items, your equipment will need to support those increased loads.
Once you have considered these basic factors, it may become clear that more substantial upgrades are needed to accommodate your company’s specific needs. For instance, if you have a dock door with a 24-foot opening, you will need a larger loading dock leveler with a high load capacity to accommodate heavy shipments.
Productivity: Productivity refers to how quickly the equipment can transport products from the dock to the building interior. While most loading dock levelers are capable of transporting products at rates of 100 pounds per minute, some are equipped with speed settings, allowing users to manually control the rate at which products are moved onto the building floor.
Horsepower: Levelers are available in both electric and hydraulic versions. Hydraulic equipment has higher lifting capacities than electric models, but its operation is dependent on having an adequate supply of hydraulic fluid available at all times.
Mechanical dock leveler
A mechanical dock leveler is not the most advanced option available for your warehouse, but it is the simplest and least expensive. It's also very reliable. While electronic systems can be prone to downtime, mechanical systems are simple and sturdy. They'll last longer than the rest of your building if you take care of them, so they're worth the initial investment.
Mechanical dock levelers are also easy to get repaired. There's no need to sift through electronic manuals or call an electrician when something goes wrong. Just find a good mechanic, and you'll get back up and running quickly.
All you have to worry about is making sure everything works mechanically. And as long as you have a few extra chains lying around, there shouldn't be any issues with compatibility between your equipment and what's being shipped in from overseas.
Mechanical levelers are a good fit for environments where electrical power is unreliable or limited. Mechanical levelers can be installed in any type of facility, including warehouses, distribution centers, retail stores, container terminals, truck stops and other locations with limited space.
Mechanical dock levelers will not "wear out" like some of the newer products, but they do have disadvantages that may make them inappropriate for your business. They require more labor to operate, they are not as safe as other methods, they don't work well with all trailers, they can be difficult to use on uneven surfaces, and they will not "roll" your trailer up onto the dock.
There are no electronic elements and the construction is all based on simple mechanical principles. We can convert your mechanical dock levelers to hydraulic with push button operation if they are structurally in good shape instead of paying a hefty investment to buy a new leveler.
Hydraulic dock leveler
A hydraulic loading dock leveler uses a motor and cylinder to extend the lip of the dock, raising it high enough so that trailers can be backed up to the loading dock. The cylinders are fed by a hydraulic pump usually powered by either an electrical motor, they’re located inside a concrete base near the loading dock.
The cylinders and pump work together to extend and retract the lip of the loading dock, which is made of steel or aluminum and rises and falls with the cylinders. This kind of dock leveler is more advanced than the mechanical style, meaning it's also more expensive. However, because its deployment process is automated, it doesn't require as much labor on the part of workers. It's also smaller in size than most mechanical models, making it easier to conceal from passersby.
The hydraulic dock leveler is different from the mechanical model in that it only requires an operator to physically raise the leveler. The rest of the process, including the extension out over the trailer, is automated. While this does remove some potential sources of error, it also removes some safety elements.
Most models come with sensors to stop the deployment if there’s a problem, but if someone were to get in the way of the extension arm or otherwise be injured during the loading dock bridge operation, there’s no one there to intervene. The power source for hydraulic dock levelers is available in multiple voltages.
Hydraulic loading dock levelers really shine in their ease of use. When a trailer is ready, a worker simply hits a button to lower the leveler and fill the gap between the dock and the trailer. When the trailer’s unloaded, it’s just as easy to raise the leveler back up and go on to the next one. The whole process can be fully automated, with no workers required at all.
A hydraulic dock leveler also works when there is limited space for maneuvering trucks in and out of loading docks. The compact size of these models means they don’t take up much room and can be installed right in front of doors or inside buildings.
The biggest downside to these systems is that they’re more expensive than mechanical levelers. That makes them a harder sell in some situations. However, they’re very popular in areas with high truck traffic like distribution centers where it’s important to keep productivity high and maintenance costs low.
Pneumatic dock levelers
Pneumatic loading dock levelers are relatively new, but represent an innovative solution for businesses that don’t have the space to install a complex hydraulic system. If you are interested in the simplicity of a powered dock leveler but don’t have the space to install a specialized power supply, pneumatic loading dock levelers may represent the perfect option. These assets are relatively new and designed to work on lower voltages than hydraulic levelers, requiring only a single power outlet.
Pneumatic dock levelers are manufactured with the same materials and components as hydraulic loading dock levelers. These compact units are designed to be used with an existing electrical outlet, and cause significantly less damage to the floor than their bigger cousins. Pneumatic loading dock levelers are great options for warehouse operations that don’t want to install a dedicated power source for their leveler, but still need the traffic-handling capabilities of larger hydraulic models.
Pneumatic dock levelers utilize durable polyurethane airbags, which are generally more durable than the bags used in hydraulic loading dock trailers. Thanks to that durability, you can expect years of use out of your pneumatic loader.
Despite the durability, however, the cost of this style of dock equipment is generally lower than that of hydraulic loading dock equipment. All in all, if you need a simple, reliable loading dock without hydraulic equipment or wiring requirements [or even outlets for electric levelers], you should consider pneumatic loading dock equipment as an option.
Pneumatic loading dock levelers are usually the least expensive units to consider, and these units are therefore best suited for low traffic areas. These units are powered by air, so they don’t need the specialized hydraulic power source that hydraulic dock levelers require.
Pneumatic dock levelers use air compression coils or air storage devices to power the air bags. It is important to consider these options while shopping for a pneumatic dock leveler. But while they might lack in cost savings versus hydraulic models, they can take more abuse overall, typically using thicker walls that are less likely to be damaged during regular use
Vertical storing dock Leveler
Significant energy savings, cleanliness and security are enjoyed by companies using vertical storing dock levelers. Eliminates overhead doors from sticking or freezing shut, keeping the warehouse floor and the dock area clean and dry. Convenient push button controls and safety features ensure reliable performance and trouble-free service.
Vertical storing dock levelers allow for overhead doors to fully close and seal, and they integrate into existing material handling systems. Fully lowered the lift leveler base is lowered into the pits at a depth that's no greater than concrete, asphalt or other of standard conveyor belts. This means you'll save floor space and eliminate the worry of costly building retrofits.
Loading dock leveler repair and employee safety
A loading dock leveler collapse can cause serious injury including broken bones, back injuries and other traffic collisions. With the right dock leveler repairs in Houston, you can ensure that your loading dock equipment is in perfect working order at all times. Keep the people who use the equipment safe by contacting Door and Dock Solutions today. We will be happy to assist in any way necessary in dealing with your dock equipment problems.
The best practice is to conduct regular maintenance checks of the equipment to reduce the likelihood of a dock leveler collapse. While certain dock levelers, such as those with a steel deck, may require daily attention, others only need routine greasing and inspections. Regular lubrication ensures that an electric dock leveler can glide along easily, while any damaged parts must be replaced before they become a hazard.
The most dangerous and expensive type of accident occurs when a dock leveler malfunctions and allows a heavy object to fall. All top facilities managers focus on employee safety but recently there has been a greater push for ‘safety-first’ as the industry addresses the risk hazard of falling objects.
Supply chain impact on dock leveler repair
A loading dock leveler does not have to cause harm to an employee to have a negative impact on the company's operations. Equipment downtime, even when no one is hurt, can incur thousands of dollars or more in lost revenue in a relatively short span of time. If your business depends on moving goods to market quickly, an unblocked loading dock with working equipment is of paramount importance.
If the loading dock equipment at your company malfunctions, you need to stop your operations while that equipment is repaired. If the problem has resulted because of damage to the device, the repair will cost more than just making a purchase of a new model. It can be worthwhile to spend money on preventative maintenance to ensure that your employees are not injured while working on your loading dock equipment, and that further losses resulting from downtime are limited.
There are a number of reasons a loading dock leveler repair may be necessary, including a faulty switch or relay or motor problem. The leveler may have undergone minimal wear and tear over its life-cycle so that the repair is necessary to prevent more serious damage. Your loading dock leveler repair company should perform routine maintenance checks to head off most problems with loading dock levelers before they become expensive situations.
There is a need for quick repairs of loading dock equipment. In the meantime, shipments cannot be delivered, but there is also a loss of revenue associated with their delay. The increased automation and increased speed at which loading docks operate have helped to dramatically decrease the problem. Newer designs have incorporated many features like improved operator controls and enhanced safety features. But this has not negated the need to perform regular maintenance and repair of loading dock equipment at least once every few months.
The value of proactive dock leveler repair
A proactive maintenance strategy, which utilizes the holistic approach and often-unrefined technology of today's surveying and inspection services, is an important part of asset management. Your most valuable assets, your loading dock levelers benefit from proactive inspections and maintenance. This approach can dramatically reduce the chances of accidents and costly downtime that could result from mechanical failures, especially failure of safety devices such as safety stops that prevent runaway equipment.
Proper maintenance of your dock levelers and related equipment is a careful balance. Maintenance practices that may help extend the life of a component may degrade safety and efficiency, while a seemingly expensive repair can actually improve safety and extend the life of the equipment or components. Of course, ignoring any or all of this is an invitation to higher costs in the future due to breakdowns, damage to people and goods, injuries, accidents and downtime.
You also want loading dock service that will stand the test of time, delivering reliable performance on long term, the parts and workmanship is 100% guaranteed. Our service vehicles are stocked with a full supply of most common parts, tools and service manuals so most dock levelers can be back in service the same day.
It is important to regularly tend to delicate equipment in order to ensure the safety of your employees as well as avoid costly accidents, legal proceedings and claims. Door and Dock solutions Houston dock equipment repair and maintenance service, you can achieve this and more. We help you minimize safety risks and costs with our Five Star Service and Repair program. We designed this five-step process to ensure your equipment is running the way it should be at all times. This process includes:
- Pit Cleaning
Dock equipment service
The pit style levelers need to be cleaned out regularly, if for no other reason than to keep out rodents. Docks are magnets for trash, dirt and junk. They need to be cleaned and maintained. Call us , to upgrade, refurbish, repair or maintain your loading dock equipment.
Dock Leveler Repairs/ Maintenance
Door and Dock Solutions Inc, repairs all makes and models of dock levelers. We provide prompt service, quality workmanship, and offer the most competitive rates available. Our service trucks are stocked with replacement parts, and are outfitted with the tools and equipment. Having your dock levelers repair or serviced on a regular basis will prove to be money well spent. All the technicians are factory-trained and certified professionals who have the expertise to diagnose and repair loading dock levelers, and other equipment including Electrical, Mechanical, Hydraulic, and we have AWS certified welders.
Emergency Loading dock leveler service available 24/7
We strive to offer Emergency Houston dock equipment repair 24 /7, because these problems most often come up when you least expect it. Our staff aims to respond to your requests for service promptly. If the nature of your problem is an emergency, we will do everything we can to make the repairs that same day.
Contact us about Loading dock equipment repair in Houston TX, no matter what time of day or night, by calling Phone :  232 – 9150. At door and dock solutions, our Houston dock equipment service technicians don't just repair your problem, but we identify the cause of it and permanently fix it.
We also offer an extensive line of equipment upgrades. An equipment representative can show you proactive solutions to prevent future problems in order to save you time and money. Our highly trained service technicians work with all brands of dock levelers and other dock equipment on a regular basis.
Door and Dock solutions are willing to help whenever there is a need for dock leveler repair or services. For more details on Houston dock leveler service and repairs. Call us now Phone:  232 – 9150 / 24 / 7 Emergency service, After hours Phone:  611 –7703.