Industrial Robotic Service Solutions

Industrial robots Vs Service robots

In contrast, a service robot is mostly used for services in the public sector and has a high degree of flexibility in terms of tasks. Its main task is physically interacting with humans and is usually more flexible than an industrial robot. The more flexible the task, the higher the level of autonomy of a service robot can be.

industrial-robotic-solutions

Service robots have to deal with a lot of uncertainty, which requires more advanced planning capabilities. They interact with humans and have to be able to react if a human changes its behavior or moves in a way that wasn't expected. A big advantage of a service robot compared to an industrial robot is the level of autonomy, which has to be high because it's interacting with humans.

Whether you’re looking to maximize your business’s productivity or minimize costs, industrial robots offer a number of advantages when they work properly. These advanced machines can help your company increase efficiency and overall quality while reducing overall labor costs. Industrial robotics are used in a variety of ways at different types of businesses.

Robots can help with manufacturing, packaging, material handling and other tasks that might otherwise be dangerous or difficult for humans to perform. Industrial robots are designed to be tough enough to stand up to the harsh environments they work in, but like any piece of machinery, they need ongoing care and maintenance to stay in top form.

At Door and Dock Solutions, you can trust our team of certified technicians to provide fast service when your industrial robot needs attention. Our team has experience working with all types of industrial robots, including collaborative robots. No matter what type of equipment you’re using, our technicians will keep it running smoothly and safely at peak performance.

When a robot is down, it can cause a serious disruption to your commercial facility. Robots are often essential for conducting daily business, so even a short outage can have a significant impact on your bottom line. But when you go with our robotic repair services, you won’t have to worry about whether or not we’ll be able to get yours back up and running immediately.

Our clients rely on us to keep their robots functioning properly because we understand just how important they are. We have extensive experience in the robotics industry working with all makes and models of robotic equipment. Our proprietary process has been developed over 20 years of servicing all sizes and types of facilities that use robots. And we’ve perfected our technique to make sure we can provide the fastest turnaround times possible, getting your robots back online as quickly as possible.

We understand how much more productive your facility can be when you can depend on your robots to be at their best every time they power up. We also understand the importance of getting them back up and running as quickly as possible without slowing your business down that’s why we offer 24-hour emergency service for any major issues that arise after regular business hours and weekends too. Our team offers all of the following services; Robot system inspections to ensure optimal performance:

On-site diagnostics: Our team of experts will assess your robotics system to diagnose the problem. We’ll perform routine maintenance and repairs, and we’ll keep you informed about the progress and costs so you can make an informed decision about whether to continue with the repairs or get a new system. This process is customized to your specific needs and takes into account how much time, resources and budget you have to devote to maintenance.

System optimization: This process ensures your industrial robotics system is functioning at its best through regular preventative maintenance. Our technicians will clean all moving parts, lubricate moving systems and replace worn out components that might otherwise break down over time.

Inspection: Our inspection services help you maintain your robot’s performance level through ongoing monitoring of its components and activities. We can check on your robot’s status during production runs and make sure everything is going smoothly. This service helps identify problems before they become serious, preventing costly downtime or equipment damage. Our regular inspections are an important part of any regular maintenance program. The inspections ensure that your industrial robots are in optimal condition at all times and identify any problems before they cause downtime or other issues.

Expert Consultation: If you’re unsure how to best maintain your robotics, we can help you determine what tasks to perform and how often.

Robot system repairs to fix malfunctions: If you need repairs for your industrial robots, we offer everything from minor adjustments to complete overhauls. If a problem is identified during an inspection, we can fix it quickly during a scheduled visit or provide ongoing maintenance services as needed between inspections.

We can also provide support

Repair: We can provide you with maintenance contracts for your industrial robots. Our agreements are tailored to meet the needs of your business, whether you need help with preventive maintenance or repairs. Our technicians can help you reduce downtime and improve your bottom line. When you choose Door and Dock solutions, you can rest assured knowing that our team has the expertise needed to keep your industrial robots in top condition.

Mechanical Repairs: If your robot breaks down, our skilled team can make the necessary repairs quickly. From minor repairs to complete overhauls, we’re committed to restoring your robotics to proper working order as quickly as possible.

Electrical repairs: Industrial robots run on electrical power. If it malfunctions, the entire machine could shut down. Our team provides electrical repairs for all major brands of industrial robotics.

Robot Programming: Robot Programming service is provided by us to customers as per their requirements.

Scheduled Maintenance: We can schedule recurring maintenance for your industrial robot on a predetermined schedule. This gives you the opportunity to protect your investment and ensures the equipment is functioning properly at all times.

Integration services: Sometimes you may need more than one type of machinery in your operation. We offer integration services to help you get the most out of your robotic system and other machinery in your facility.

Preventative Maintenance: When scheduled preventative maintenance is performed on your robotics, you can reduce the risk of expensive machine down time. Whether you want to schedule routine lubrication or need more advanced repairs, we can help. By keeping your equipment properly tuned-up and maintained, you can prevent small problems from becoming big ones.

Factory Automation Repair: Our factory automation repair experts have years of experience dealing with complex systems and can quickly diagnose issues and provide you with a solution that meets your needs.

Emergency Service: When unexpected breakdown occurs, you can rely on our emergency service to quickly restore the functionality of your industrial robot. We’ll send out a technician as soon as possible, ensuring minimal downtime for your business.

While industrial robots are an important part of your business, you shouldn’t let them distract you from running your company. Our technicians have years of experience repairing various types of industrial robots so you can rest assured that you’ll get high-quality service even if your equipment is no longer under warranty.

Let us handle the maintenance and repairs so you can focus on your business. Contact Door and Dock Solutions today for more information on our industrial robot service. We’ll help you determine the best maintenance program for your business. You can trust our experienced technicians to perform maintenance on any type of industrial robot, including:

  • Industrial Robots
  • FANUC Robots
  • KUKA Robots
  • ABB Robot
  • Yaskawa Robots
  • Moto Man Robots
  • Universal Robots

Our technicians have the skills and experience to provide quality repairs and maintenance for all of these robots. We can work with your specific robot or with a robot from a similar manufacturer. We also offer custom maintenance packages that are tailored to the needs of your robotics equipment. Contact us today to learn more about our comprehensive maintenance services.

Why You Should Trust a Professional for Industrial Robotic Repair

Maintaining your industrial robots is an essential part of keeping them operating at peak performance and avoiding any malfunctions or breakdowns that may cost you both time and money. The best way to make sure you’re getting the most out of your robot is to contact a specialist who can help you develop a full maintenance plan and perform routine repairs and replacing parts when needed.

For more information on how to have your industrial robots maintained, contact us today. We are here to serve all of your automation needs!

Your company can't afford to wait until equipment stops working to schedule repairs. A strong maintenance schedule ensures that the robot will be in top form when your company needs it, saving you downtime costs and ensuring that your employees are able to get the job done quickly and efficiently.

Even if your company is comfortable performing daily checks on their own, using a professional service ensures that the robot is receiving the care it needs when an issue does arise. Your staff may see issues before your robot malfunctions, but you'll want to make sure they know how to handle these problems professionally. The last thing you want is for them to try and fix it themselves since they don't have the training or expertise needed to do so safely.

Your team can benefit from having a professional provide remote support too. When your employees know how to fix issues before they occur, they can save you money by resolving problems remotely before sending someone out onsite.

When your company relies on industrial robotic technology to get the job done, it's important to have a skilled team of professionals handling its maintenance. By partnering with a provider who specializes in industrial robotics, you'll be able to reduce maintenance costs while ensuring your staff are able to work at peak efficiency.

Once you’ve created your checklist, you should use it to schedule maintenance appointments with your service provider. Make sure all the items on your list are covered during each visit and that no tasks get overlooked.

The manufacturer’s recommendations for preventative maintenance and repairs should be followed closely, but keep in mind that these recommendations tend to be created based on an ideal situation. In other words, the recommendations aren’t necessarily tailored to your specific business or to your specific robot. This means you may have to adjust some of the recommendations to ensure that your robots are always operating at peak efficiency.

For instance, if a system requires a thorough inspection every six months but performs well enough that you only need to conduct a thorough inspection every nine months, then you can put off that more frequent inspection for a few months. However, if the system starts showing any signs of trouble, then it’s time to get it checked out right away.

In addition to conducting routine inspections and completing recommended preventative maintenance tasks, you’ll also want to hire a professional for any repairs your robots need. Your staff may be able to handle simple repairs like replacing a faulty sensor or cleaning out debris from a mechanism, but more complex repairs often require the skills of a professional to handle it.

The best way to create a strong maintenance schedule is to plan ahead. If you know when your robots are going to need routine maintenance, you can take the necessary steps before the work needs to be done. For example, if it takes three hours and $1,500 worth of parts and labor to repair a certain part on one of your robots, you might want to start saving up money and scheduling time off from work well before the robot needs repairs.

There are a number of regular tasks you should complete each month on each of your industrial robotic systems. When it comes to scheduled maintenance, there are certain tasks you can perform yourself and tasks that require the help of a professional. Here are some examples:

  • Inspect fluid levels in hydraulic systems
  • Inspect any sensors on the robot, checking for damage or loose connections.
  • Inspect all electrical connections on the robot as well as control panel wiring, looking for fraying or loose connections.

The work pace and demands of your business can make it difficult to stay on top of robot maintenance and repairs. A log and maintenance schedule helps you manage your robots and keep them in good working order, however. It also makes it easier for you to sell the robots if the time ever comes.

A robot is a programmable machine capable of carrying out a set of complex actions automatically. A robot can be pre-programmed or programmed by a human operator based on what the person needs it to do. Robotics are available in many different shapes and sizes, including humanoid robots, mobile robots, medical robots, surgical robots, etc.

Robots have been used in manufacturing for over 50 years. They are now being used in more places than ever before, including hospitals, homes, laboratories, construction sites, disaster sites and even outer space!

Today’s robots are being built with advanced technologies that allow them to perform more efficiently than ever before. For example, collaborative robots have been designed to work safely side-by-side with human workers on the production line. The latest generation of industrial robots can be taught new actions through simulation or virtual reality technology instead

When performing maintenance on an industrial robot, ensure that the power has been turned off to the machine before beginning work* . Check any cables or hoses connected to the robot, and make sure they are not strained or frayed. After inspecting each cable, check its connections for wear. Make sure that there are no signs of damage or wear on cable sheaths, because replacing them can be difficult and time-consuming.

Perform routine inspections before starting up the robot; then check that the brake is working properly by pressing the emergency stop button. Make sure that all moving parts move smoothly without sticking or squeaking. Check each part for damage and replace any damaged components as needed. Visual inspection should also include looking for dropped nuts and bolts on a floor where a robot moves regularly. Inspect belts regularly for signs of damage and replace if necessary. If a pendant is being used, inspect it from time to time for any physical signs of wear or damage. Look over the operating controls as well as buttons and switches on the pendant itself.

What Are Some Common Maintenance Tasks for Industrial Robots?

We are lucky to have some of the best robots in the world, but even these sophisticated machines require routine maintenance. Maintenance tasks can vary depending on the model of robot and how it is used, but here are some items to consider including in your maintenance schedule for industrial robots

Inspection: Monitor robots while in motion, paying attention to repeatability, the brake, harness and cables, and listening for unusual noises or excessive vibrations. Visually inspect parts like controller cables and their connections, cooling fans, safety equipment, teach pendant and power supplies. A visual inspection should be done at the beginning of every shift and after any incidents.

Provide Calibration: Calibrate all sensors, controllers and other components at least once a week. Calibrate teach pendants at least once a month. Make sure all sensors are calibrated before each use by running a full set of diagnostics on them with a teach pendant. Operators should also run full system diagnostics daily before starting work on a machine.

Test functionality: Test the function of all the joints and motors. Hold the robot in various positions and move the joints through their range of motion. Listen for unusual noises or Lubricate moving parts: Make sure all moving joints and cables are lubricated before each shift. This helps maintain proper function and extends life by preventing rusting and corrosion.

  • Inspect brakes: Brakes must not only stop the robot but must do so within reasonable distances to avoid damage caused by impact with obstacles. Inspect brakes for excessive wear, loose bolts and misalignment of components that could cause
  • Bolt tightening: Look and feel for any loose external bolts and tighten them. Staff can complete this task on their own, or a technician can address these issues during a professional inspection.
  • Storage: If your robot uses hydraulic pumps or oil-based lubricants, it's important that you store the fluids in a safe place away from heat and sunlight. This will help extend the life of your robot's hydraulic components.
  • Data backup: Backing up robots’ data periodically will be helpful if your business ever experiences equipment failure. You can back up your robots’ data individually or use software to back up data for all the robots that are on the same network.
  • Software update: The robots’ software also requires maintenance and updating, especially if you want your robots to connect to the Internet. Every time you update the robots’ software, you must do a test run to ensure that the robots can still communicate with each other and that you don’t need to make any adjustments.
  • Electrical maintenance: Electrical maintenance is a vital part of industrial robot maintenance. It is a good idea to have your company's in-house robotics technicians learn how to perform basic electrical maintenance, but you should consult with a technician who has experience working with the type of robot(s) in your facility if you have any issues. The frequency of minor electrical maintenance will depend on the type of environment in which the robot is used, but it should be performed on an interval of at least once per month.
  • Mechanical maintenance: Minor and major mechanical maintenance is an expected part of industrial robot maintenance. This is also a good example of a task your company should leave to the professionals.
  • Battery replacement: Test the RAM and APC batteries and replace them if necessary. The controller and robot arm will stop functioning if the batteries die. This is another task your company can complete without professional help.
  • Cleaning: Vents and filters can get clogged and dirty, so you need to clean them with compressed air to keep them open and functioning efficiently and replace filters when necessary. Clean other parts, as well, like light curtains and sensors.
  • Perform Preventative Maintenance: Monitor battery life. Check any sensors that may need cleaning or calibration. Check the batteries for corrosion or damage. Inspect external components to make sure they are tightened correctly. Make sure all bolts and fasteners remain tight throughout the robot's operation cycle.
  • Update documentation: Keep a record of all maintenance performed on each robot to ensure they are properly maintained over time.

Maintenance, service and repairs for industrial robots

It’s a fact of life that robots and robot systems need maintenance. As with any other machine, parts wear down over time, become dirty or suffer from other types of damage. The damage can occur when the machine is in storage or in use, but the effect on production will be the same either way.

The right kind of maintenance can make a big difference in how well your robot systems run. Your goal is to do all you can to prevent problems, then identify problems early and limit their impact. First, let’s look at preventive maintenance. Ideally, you should perform routine maintenance tasks every time you shut down the system for an extended period (more than 24 hours).

That means cleaning the robot before it goes into storage, inspecting bearings and cables once a year, and replacing worn parts immediately. The worst-case scenario is waiting until something breaks before replacing it. If your robot loses its vacuum seal on one side after working for three months without cleaning, re-lubrication or inspection, you’ll lose another three months of production until you fix it.

It might seem like an obvious point that you should clean up your robots every day before they go into storage. It’s typically best to keep this log and maintenance schedule in a digital spreadsheet or in a maintenance software program.

Our service technicians are all factory trained, and they have extensive experience working with all brands of industrial robots. We utilize a state-of-the-art technology to diagnose and repair your robots remotely. This means that we don’t have to send a technician to your location, saving you both money and time. We can quickly assess the problem remotely and work with you to find a solution that will get your robots up and running as quickly as possible.

In addition to our rush repair service, we also offer our standard repair service, which has most robots fixed within 5 days or less. In some cases, we can diagnose issues before they become an actual problem for your company. In those situations, we offer solutions that will prevent future issues from occurring so you won’t have to worry about robot problems for a long time.

You can rest assured that you aren’t waiting around for days on end while we work on your repair; instead, you’ll typically see results in just one day or less. We make sure all repairs are done right the first time. We stand behind all of our work and provide a one-year warranty on most repairs. You can rest assured that when you call us now!

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